Chemically bonding composite material parts together instead of assembling them mechanically is the next step in reducing the weight of aircraft. And Solvay is leading the way…
We’re all familiar with the rivets that keep the wings and fuselage of aeroplanes together; they have historically been the most reliable technology available to ensure structural integrity. But what if you could create a bond between parts so strong that fasteners were no longer required – making the structure easier to assemble and much lighter in the process? That’s the challenge Solvay’s Composite Materials research teams in Havre de Grace, Maryland set out to solve, and they did…
The molecular fusion of composites
Composite materials are slowly but surely taking over when it comes to making aeroplanes. As they’re much lighter than metal, the savings they enable in terms of fuel consumption and CO2 emissions are considerable. The next step is to make aircraft even lighter by getting rid of mechanical fasteners. That’s what FusePly™ was created for. Eliminating rivets also enables increased design freedom, faster assembly and higher structural strength, as it removes the need to drill hundreds of holes in the parts.